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3964R-LAN

Point-to-point coupling via Ethernet. Plug in. Connect. Done.

3964R-LAN product image
Retrofitting for the 3964(R) and RK 512 protocols: Communicate with other controllers easily, quickly and without changing the software and hardware configuration via P2P directly over the Ethernet. Plugged onto the PG bus, the interface becomes an Ethernet connection for the master/master protocols.
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Documentation

How to use

The upgrade for serial communication via 3964, 3964R and RK 512 for any SIMATIC S5, AEG and Bosch controller without changing the hardware and software configuration. Unpack. Plug on. Connect. Retrofit. Support for S7-TCP/IP with PUT/GET allows the "Old Things" to be quickly integrated into the "New Things" network.

Product image of the S5-LAN.

Plugged onto the PG bus, it becomes an Ethernet port for the Industrial IoT. At the same time, the PG bus is not simply "burnt out", but becomes a "multi-bus" for all supported protocols via the integrated multiplexer. While these can be operated simultaneously in parallel, the S5 data can be accessed via WinCC (OP/MP/TP), an S7 PLC (PUT/GET), a SIMATIC S7 SDK and with other S7 TCP/IP software drivers.

Advantages

  • Simple and fast networking
  • Multiplexer for all protocols
  • Integration as S7-300 (CP 343-1)
  • Access to S5 data via S7-TCP/IP with PUT/GET
  • Access to AEG and Bosch controllers
  • Qualified support
  • Comprehensive documentation

Connection options

  • 3964R-LAN module directly connected to the PC
  • 3964R-LAN connected to the PC via a switch or hub
  • 3964R-LAN connection options with crosslink cable

Integration

The 3964R LAN module is configured with a standard IP address at the factory. The 3964(R) interface used can thus be reached via this address. The IP address can either be permanently set (static) or obtained via a DHCP server (dynamic). Operation via a router or a gateway including DHCP function is thus possible. The configuration is easily done directly in the S5 LAN Manager (included in the scope of delivery).

Connecting paths

On the basis of the integrated TCP/IP server, the following protocols can be accessed with the control used, without hardware and software changes:

  • S7-TCP/IP with PUT/GET function
  • ISO-on-TCP (RFC 1006)
  • TCP/IP with RK 512
  • TCP/IP with 3964R (with checksum)
  • TCP/IP with 3964 (without checksum)

3964R-LAN talks S7-TCP/IP

The implementation of serial access to S7-TCP/IP (according to CP 343-1) functions completely autonomously. Access to the data of the S5, AEG or Bosch control is thus possible in read and write mode. The necessary conversion of the data types, such as S5 float (in KG format) to S7 float (according to IEEE 754), takes place automatically in both directions.

For addressing even and odd byte addresses at the S5, when accessing the byte-wise addressing of the S7, it is converted as follows:

FormatSIMATIC S5SIMATIC S7
ByteMB 11MB 11
WordMW 20MW 20
WordDB10.DW 9DB10.DBW 18
WordDB10.DW 60DB10.DBW 120
ByteDB10.DL 3DB10.DBB 6
ByteDB10.DR 3DB10.DBB 7
DWordDB10.DD 25DB10.DBD 50
RealDB10.DD 35DB10.DBD 70

Addressing the S5 DX modules

The addressing of the S5-DX modules with S7-TCP/IP (according to CP 343-1) takes place according to the following scheme:

SIMATIC S5SIMATIC S7
DX 1DB 257
DX 2DB 258
......
DX 100DB 356

Addressing the S5 flag modules

The addressing of the S5 flag modules with S7-TCP/IP (according to CP 343-1) is done via the data module 'DB 1000' according to the following scheme ('x' = S flag number, 'y' = bit number):

SIMATIC S5SIMATIC S7
S x.yDB1000.DBX x.y
SY xDB1000.DBB x
SW xDB1000.DBW x
SD xDB1000.DBD x

Features

  • SIMATIC S5 Protocols

    3964, 3964R, DUST, AS512, RK 512, S7Comm and ISO-on-TCP (RFC 1006)

  • SIMATIC S5 connection

    1 x 15-pole S5-PG connector

  • Ethernet connection

    1 x RJ45 Ethernet with 10/100 MBit/s with autonegotiation

  • Power supply

    24V DC via S5-PG socket, optionally via terminal block

  • Commissioning

    Plugging into the programming interface of the SIMATIC S5 controller

  • Integrated multiplexer

    Visualisation, programming, remote maintenance and simultaneous use of all protocols without special configuration

  • Parallel use of channels

    Simultaneous use of 2 x PG channels, 4 x OP/visualisation channels and 2 x RFC 1006 (ISO-on-TCP) channels

  • Supported controllers

    Any SIMATIC S5 and controllers from AEG and Bosch with 3964(R) interface

  • Supported data ranges

    Inputs, outputs, flags (also S5 flags "S"), data blocks (also S5 block "DX"), timers and counters

  • Supported scenarios

    Access to S5 data via S7-TCP/IP with PUT/GET as well as with other devices/applications via FETCH/WRITE protocol

  • Supported platforms

    Windows

  • Other features

    DHCP with Auto-IP, communication on S5-TCP/IP Layer 4, support of the "S5-LAN-LINK" protocol (open protocol from Traeger)

  • Scope of delivery

    S5-LAN-Manager, 3964R-LAN adapter and operating manual